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200-2000ml PET Bottle Hot Fill Filling Complete Juice Production Line Solution for Juice Sports Drinks And Tea

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With over 30 years of experience in designing and implementing customised complete PET Bottle Filling and Packaging line solutions for juice , energy drink , flavour drink etc , we can help you reach your production targets. Over the years experience , we have significantly reduced the weight of PET bottles while retaining their durability and expanding design opportunities.

  • CGFR Series

  • NAVAN MACHINE

  • 8422301090

Capacity:
Bottle volume:
Please select
Application:
Availability:

1 - NAVAN Machine Water Treatment.

1 Raw water tank + Raw water pump
2 Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter
3 Reverse Osmosis (one level)
4 UV sterilizer
5 Finished water tank + Pure water pump


1/Stainless steel high pressure film shell
2/All kinds of capacity indicator, pressure indicator, electricity magnetic valve, balance device and pipe valve system
3/Online type pressure auto self-protection device
4/Online type electricity indicator (with stable compensation)
5/System safe protecting and alarm system
6/System frame

Navan water treatment system


2 - Pre-process system.

1 - High-shear emulsifying tank + Plate heat exchanger
2 - Mixing tank
3 - UHT sterilizer + homogenizer machine + Buffer tank
4 - Hot water system + Hot water tank

5 - CIP cleaning system

Navan juice mixing system


3 - NAVAN Machine Blow Molding Machine.

1 / NAVAN Machine Blower : Industry-leading blower performance with patented control and self-regulation systems for repeatable and consistently high bottle quality
2 / Production flexibility: Up to 200 different equipment size configurations from one platform
3 / Top quality: Electrical stretching for bottle integrity, full material distribution control and performance

4 / Fast output: Boosted uptime and speed (up to 2,400 bottles/mould/hour)

5 / Efficient consumption: Up to 45 % less electricity and 35 % less compressed air
Navan bottle blowing machine


4 -RCGF Water Filling Machine [ Washing Filling Capping 3 in 1 type ]

1 / Enhanced food safety: Stainless steel 304/316L for all components in contact with your beverage
2 / Optimum uptime: 30 % reduction in changeover and maintenance downtime
3 / Sustainable solution: Reduced filler enclosure and servomotors reduce resource consumption
4 / Hygiene improvement through volume control and contactless filling
5 / Automatic dummy bottles: Safer, easier cleaning procedures
6 / Automatic bottle changeover improves uptime

Equipment Type
Automatic


Bottle Type
 PET round or square bottle
Volume 200 - 2000ml
Bottle diameter 50-115mm
Bottle height 150-350mm
Output
up to 36,000 bph
Your product
Beverage Juice with Pulp

Navan Juice Filling Machine


5 - NAVAN Machine Bottle Cooling System

- Mainly for cooling and sterilization

- The main parts of the machine are made of stainless steel, the top is designed to be openable for easy maintenance and observation
- Nozzles are manufactured using U.S. technology and spray water evenly
- Conveyor belt adopts Rexnor technology, flat surface with small wear
- Smooth and reliable operation with low energy consumption

NAVAN Machine Bottle Cooling System


6 - NAVAN Machine Bottle Sterilzier Inverter Chain

- Use juice own high temperature to kill the bacterial inside cap.

- Use juice own high temperature to improve sealing of bottle to extend warranty time.

- Use SUS 304/316 stainless steel chain and high polymer material conveyor to keep high quality and increase service life.

NAVAN Machine Bottle Sterilzier Inverter Chain


7 - NAVAN Machine Labeling Machine

Boasting four carousel sizes, up to three labelling stations and 24 configurations, can generate outputs of up to 36,000 containers per hour, when standalone, at an efficiency rate of 98%.

Benefits
1 / Greater performance and ergonomics
2 / Boasted production uptime
3 / Sustainable and quality production

NAVAN Machine Labeling Machine

OPP Rotary Labeling Machine

NAVAN Machine Labeling Machine

Shrink Sleeve Labeling Machine

NAVAN Machine Labeling Machine

Adhesive  Labeling Machine

NAVAN Machine Labeling Machine


8 - NAVAN Machine Packing Machine

Once your beverage product has been filled and the bottle has been labelled, the primary package is gently transferred using conveyors to its secondary packaging process. The final result is the package the customer sees at the point of sale, so it needs to grab their attention. These packs ensure protection from elements such as weather, pressure and temperature changes.Whether you choose shrink-printed film, nested packs or wraparound cartons, NAVAN Machine packers gently feed bottles to ensure durable and cost-effective packs.

BENEFITS.
1 / Pack consistency and quality
2 / Gentle and precise infeed configuration
3 / Flexible handling of multiple SKUs
4 / Automatic pack and raw material changeovers
5 / Heat, glue, carton and film optimisation

NAVAN Machine Packing Machine

Automatic Carton Packing Machine with hot melting glue

NAVAN Machine Packing Machine

L Type Film Wrapping Packing Machine

NAVAN Machine Packing Machine

Linear Type Film Wrapping Packing Machine


NAVAN Machine Packing Machine
finished product display
200-2000ml PET Bottle Hot Fill Filling Complete Juice Production Line Solution for Juice Sports Drinks and Tea  

Would like to know more about NAVAN Machine equipments, feel free to send us an inquiry!

PET Bottle Hot Fill Filling Complete Juice Production Line

Model

CGFR8-8-4

CGFR12-12-5/6

CGFR18-18-6

CGFR24-24-8

Application

Flavour juice , fruit juice , energy  drink ,and other non-carbonated drink

Number of washing, 

filling 

& capping heads

8-8-4

12-12-5/6

18-18-6

24-24-8

Production capacity

(500ml)

2000

4000

6000-7000

10000-12000

Filling precision

≤±5mm(liquid level)

User Ambient 

Conditions

Temperature:10~40℃;

Humidity: No dew

Suitable bottle 

specification

Volume=100-2000ml   Diameter φ=50-100

Bottle height H=150 ~340mm

Volume=100-2500ml   Diameter φ=50-108

Bottle height H=150 ~350mm

Bottle type

Plastic bottle / PET Bottle

Bottle neck/Cap Style  

Plastic Screw Cap

φ=20-50

Machine material

Food stage SS304 OR SS316

Air source pressure

 (Mpa)

0.5-0.6

Filling way/principle

Micro negative filling or Gravity filling

Motor power(kw)

Main motor 1.9kw

Main motor 3.5kw

Main motor 4.0kw

Main motor 4.8kw

Control System

SIMENS PLC+ TOUCH SCREEN

Features

No Bottle No Filling

No Bottle No Capping

Power Supply

Voltage:220V~415V,3phase;

Frequency:50HZ/60HZ or your requirement

Overall dimensions

 (mm)

1900*1420*2000

2050*1800*2400

2580*2100*2200

2780*2200*2200

Weight (kg)

1500

2500

3500

4500

PET Bottle Hot Fill Filling Complete Juice Production Lin

PET Bottle Hot Fill Filling Complete Juice Production Line

Model

CGFR32-32-10

CGFR40-40-10/12

CGFR50-50-12/15

CGFR60-60-15

Application  

Flavour juice , fruit juice , energy  drink ,and other non-carbonated drink

Number of washing, 

filling & capping heads

32-32-10

40-40-10/12

50-50-12/15

60-60-15

Production capacity

(500ml)

16000-17000

19000-20000

23000-24000

34000-36000

Filling precision

≤±5mm(liquid level)

User Ambient Conditions

Temperature:10~40℃ ; Humidity: No dew

Suitable bottle 

specification

Volume=100-2000ml    Diameter φ=50-108   Bottle height H=150 ~340mm

Bottle type

Plastic bottle / PET Bottle

Bottle neck/Cap Style  

Plastic Screw Cap   φ=20-50

Machine material

Food stage SS304 OR SS316

Air source pressure

 (Mpa)

0.5-0.6

Filling way/principle

Micro negative filling

Motor power(kw)    

SIMENS PLC+ TOUCH SCREEN

Control System

No Bottle No Filling  ; No Bottle No Capping

Features

Voltage:220V~415V,3phase;   Frequency:50HZ/60HZ or your requirement

Power Supply

Main motor 7.6kw

Main motor 8.3kw

Main motor 9.6kw

Main motor 15Kw

Overall dimensions

 (mm)

3800*2800*2600

4600*2800*2600

5450*3300*2600

6500*4500*2600

Weight (kg)

6500

8500

9800

12800



Complete Juice Production Line Solution

One partner for all your needs.

A complete hot filling and packaging line solution from NAVAN Machine lets you optimise performance and make more informed decisions across the lifetime of your line. With everything centred around one supplier, you get wide-ranging expertise, equipment and ongoing services to evaluate your entire project. This ensures high quality and efficiency from packaging to equipment, fast ramp-up and more.

Complete Juice Production Line Solution

Hot Juice Filling and Packaging Lines is a unique PET packaging solution offering a great alternative for hot-filled beverages in PET bottles. It expands the opportunities of product premiumisation and revenue generation with no compromise on packaging performance and the consumer experience. This innovative solution is addressing the single serve market of Hot fill (juice, nectar, soft drink,isotonics, tea) filled in PET bottles up to 1.2L at a temperature of 85-88°C.

Complete Juice Production Line Solution

Achieving lightweighting and design freedom , NAVAN Machine Hot fill lines provide:

1 - NAVAN Machine Hot Fill lines for juices, teas and sport drinks provide:

2 - More customisation and design freedom

3 - Improved hygiene and efficiency

4 - Full process control with fewer operators


Navan Filling Machine1Navan Filling Machine2Navan Filling Machine3

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NAVAN Industrial has invested its best resources in technical research, to design and realize innovative in bottle blowing, filling, capping , labeling and packing systems which enable to respond and reach different demands and achieve new goals everyday, seizing the market's expectations in the pass years.

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