Products Details  |
Application: Processing system, application: complete processing equipment for hot filling line ,ultra-clean (moderate temperature) filling line ,CSD filling line etc.
Product`s scope: Hot water system, extraction system, sugar melting system ,auxiliary system, UHT system(plate & tubular)，blending system, CIP system; various tanks ,valves, pipe fittings, mixing machines etc.
NBPE Series
NAVAN MACHINE
8422301090
Navan Beverage Processing Equipment Pretreatment System
Allocation system refers to the various raw materials, auxiliary materials and process water through various process units according to the pre-ordered process parameters for extraction or dissolution, and then mixed allocation of constant volume to obtain semi-finished equipment combination; The main modules include hot water unit, dissolved sugar filtration and sterilization unit, juice/tea powder reduction and dissolution unit, auxiliary material dissolution unit, tea extraction filtration unit, milk powder reduction and mixing unit, mixing and volume unit, CIP cleaning unit, pipeline unit, electrical control and central control unit, etc.
The product quality of the deployment system is mainly determined by the rigorous design, perfect automatic control system and rich engineering installation experience. New Meixing has a professional design team and engineering installation team, which sets more than 2,000 large-scale engineering design and installation experience, to provide you with professional quality service.
Extraction system
Tea extraction refers to the operation of extracting the effective components from tea leaves by soaking them in hot water. The purpose of extraction is to extract the effective components from plants efficiently, which should not only keep the unique color, aroma and taste of the original tea solution as much as possible, but also effectively prevent the excessive dissolution of the non-original effective components that cause the turbidity and precipitation of the drink.
In the first extraction, low temperature extraction was used to protect the aroma components of the original solution and to dissolve the heat sensitive components of small molecules. The secondary extraction uses high temperature extraction to extract the effective flavor components of macromolecules in tea, but at the same time, non-polyphenols macromolecules are also dissolved together, which may cause turbidity and precipitation of the drink. This contradiction can be balanced by controlling the extraction parameters.
After extraction, tea juice clarification should be carried out to remove impurities, colloid and non-polyphenols macromolecular compounds in tea juice, so as to avoid turbidity and precipitation in the shelf of the product. Clarification can be done by low temperature sedimentation (high speed centrifuge) and membrane separation (ultrafiltration), or by a combination of the two.
Soluble sugar system
Sugar is one of the main components of fruit juice drinks. The process of sucrose dissolving in water to make single syrup is called sugar dissolving operation.
Sugar dissolving systems usually include:
Sugar powder conveying, sugar powder dissolution, syrup sterilization, syrup filtration and cooling, syrup storage and other units. In special cases, it is necessary to degassing the syrup. The typical process of sugar dissolution by thermal method is 85℃ for 10min, and then segmented cooling to the operating temperature (below 40℃).
Homogeneous degassing system
For turbid juice drinks, it is necessary to break the fibers and particles by high pressure homogenization to make them evenly and finely distributed, so as to improve the physical quality of the beverage products and improve its taste. The essence of the homogenizer is a plunger pump, liquid products flow through the narrow gap between the valve seat and the valve core at a high speed, under the triple action of shear effect, high-speed jet impact, instantaneous pressure drop formed by the hole effect, so that the material to ultra-fine grinding, the formation of liquid-solid dispersion.
The homogenizing pressure of juice can be 25-40 MPa, and it can be matched with the homogenizing machine of domestic first-class brand. The purpose of degassing is to avoid oxidation, but at the same time may remove volatile fragrance substances, the solution is to add a fragrance recovery device. Therefore, the two operations of homogenization and degassing should be carried out after proper heating, and they are often used in series with UHT, that is, after the UHT preheating section.
Navan Beverage Processing Equipment Pretreatment System
Allocation system refers to the various raw materials, auxiliary materials and process water through various process units according to the pre-ordered process parameters for extraction or dissolution, and then mixed allocation of constant volume to obtain semi-finished equipment combination; The main modules include hot water unit, dissolved sugar filtration and sterilization unit, juice/tea powder reduction and dissolution unit, auxiliary material dissolution unit, tea extraction filtration unit, milk powder reduction and mixing unit, mixing and volume unit, CIP cleaning unit, pipeline unit, electrical control and central control unit, etc.
The product quality of the deployment system is mainly determined by the rigorous design, perfect automatic control system and rich engineering installation experience. New Meixing has a professional design team and engineering installation team, which sets more than 2,000 large-scale engineering design and installation experience, to provide you with professional quality service.
Extraction system
Tea extraction refers to the operation of extracting the effective components from tea leaves by soaking them in hot water. The purpose of extraction is to extract the effective components from plants efficiently, which should not only keep the unique color, aroma and taste of the original tea solution as much as possible, but also effectively prevent the excessive dissolution of the non-original effective components that cause the turbidity and precipitation of the drink.
In the first extraction, low temperature extraction was used to protect the aroma components of the original solution and to dissolve the heat sensitive components of small molecules. The secondary extraction uses high temperature extraction to extract the effective flavor components of macromolecules in tea, but at the same time, non-polyphenols macromolecules are also dissolved together, which may cause turbidity and precipitation of the drink. This contradiction can be balanced by controlling the extraction parameters.
After extraction, tea juice clarification should be carried out to remove impurities, colloid and non-polyphenols macromolecular compounds in tea juice, so as to avoid turbidity and precipitation in the shelf of the product. Clarification can be done by low temperature sedimentation (high speed centrifuge) and membrane separation (ultrafiltration), or by a combination of the two.
Soluble sugar system
Sugar is one of the main components of fruit juice drinks. The process of sucrose dissolving in water to make single syrup is called sugar dissolving operation.
Sugar dissolving systems usually include:
Sugar powder conveying, sugar powder dissolution, syrup sterilization, syrup filtration and cooling, syrup storage and other units. In special cases, it is necessary to degassing the syrup. The typical process of sugar dissolution by thermal method is 85℃ for 10min, and then segmented cooling to the operating temperature (below 40℃).
Homogeneous degassing system
For turbid juice drinks, it is necessary to break the fibers and particles by high pressure homogenization to make them evenly and finely distributed, so as to improve the physical quality of the beverage products and improve its taste. The essence of the homogenizer is a plunger pump, liquid products flow through the narrow gap between the valve seat and the valve core at a high speed, under the triple action of shear effect, high-speed jet impact, instantaneous pressure drop formed by the hole effect, so that the material to ultra-fine grinding, the formation of liquid-solid dispersion.
The homogenizing pressure of juice can be 25-40 MPa, and it can be matched with the homogenizing machine of domestic first-class brand. The purpose of degassing is to avoid oxidation, but at the same time may remove volatile fragrance substances, the solution is to add a fragrance recovery device. Therefore, the two operations of homogenization and degassing should be carried out after proper heating, and they are often used in series with UHT, that is, after the UHT preheating section.
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