How can we buy a suitable 5 gallon barrel water production line?

NAVAN provides you with tips as follows:

First of all, we should understand the structural characteristics (i.e. working principle) of barreled water production line:

1.Automatic De-capper machine/ pulling part

The decapping part of the barreled water production line is mainly composed of a frame, a conveying chain, a decapping cylinder, a decapping head, front and rear bottle retaining cylinders, photoelectric detection switches, etc. When the proximity switch detects an empty barrel, the barrel blocking cylinder rises to block the barrel, then the decapping cylinder goes downward, the cap clamping claw is opened to grasp the barrel cap, and then the decapping cylinder goes upward to pull off the barrel cap under the interaction of the two barrel blocking plates on the upper side of the barrel body. At this time, the cap blowing solenoid valve works to blow the barrel cap away. The barrel retaining cylinder drops, and the conveyor belt sends the empty barrel out of the decapping machine to the next process.

2.Automatic barrel external brush machine part

The barrel external brush machine is mainly composed of machine frame, a barrel pushing cylinder, front and rear barrel blocking cylinders, barrel brush drive motor, barrel brush water pump, photoelectric detection switch, etc. The machine is uniformly controlled by the PLC (programmable controller) of the barrel washing and filling machine. The machine is washed with raw water. With the help of a unique designed barrel brush, the stains on both barrel neck and body can be fully removed. The working process of the machine is after two barrels are continuously detected by the photoelectric detection switch, the barrel blocking cylinder acts, and then the barrel pushing cylinder acts. The roller installed on the top of the cylinder blocks the barrel body, and then water spray pipe starts to spray water. The motor drives the barrel brush to rotate and clean the barrel neck and body. After cleaning for a certain period of time, the cylinder retracts, the water spray pipe stops spraying water into the barrel, the conveying chain rotates, and sent to the barrel loading machine.

3.Automatic barrel feeding transmission part

The barrel loading part is composed of stainless steel frame, barrel pushing rod and barrel loading components. The action program is uniformly controlled by PLC of barrel washing and filling machine. Empty barrels are sent to the barrel loading machine by the barrel washing conveyor chain, and the barrel loading is completed by the barrel pushing rod and other loading components.

4.Automatic barrel washing and disinfection part

The barrel washing and disinfection part is designed as 2 rows of 6-station high-pressure nozzle washing and 3-station drainage. The barrel washing part is mainly composed of the machine frame, conveying chain, washing pipeline, barrel washing transmission motor, water washing pump, washing water tank, barrel washing positioning switch, etc. The frame of the machine is welded with stainless steel square pipe, which has the advantages of high strength, good rigidity, light weight, beautiful appearance, easy cleaning and so on. The conveying chain is composed of reducer motor, master-slave sprocket, chain, bottle cup seat, fixed bottle cup, etc. the chain and sprocket are carefully designed to make it more scientific and perfect. The main motor is controlled by PCL programmable controller, so that the barrel stays at each station on the barrel washing conveying chain for a fixed time. The position of the chain plate relative to the automatic barrel feeding position and the angle position of barrel dropping are also strictly calculated, so as to ensure the accurate positioning of the whole automatic operation.

The first and second stations of the barrel washing part are disinfected water washing, and the third station is drip drying; The fourth and fifth stations are water purification disinfection (automatic ozone addition) flushing, and the sixth station is drip drying; The seventh and eighth stations are pure water flushing, and the ninth station is drip drying.

When the power is turned on, the PLC will be powered on and start to work, control the contactor to pull in, make the washing solution and disinfectant water pump start to work, and make the washing conveying motor and filling conveying chain motor work. At this time, the barrel washing mechanism will gradually enter each process to start washing, and the washing time is programmed by the PLC controller; After flushing, the barrel falls onto the conveying chain. The machine is equipped with automatic alarm indication function. When the air pressure is too low and the water tank is short of water, the corresponding indicator light will flash. At this time, please check the air supply pressure or water tank liquid level, remove the empty barres that has not been pushed away, restore the air pressure or press the start switch again after the water level of the water tank reaches the set value, and the system will run automatically again.

There are two water tanks in the barrel washing part, namely chlorine dioxide disinfection water flushing tank and purified water disinfection flushing tank. The chlorine dioxide disinfection water tank is flushed with circulating chemical solution, and the disinfectant shall be replaced every 4 hours; The clean water disinfection tank adopts the flushing water discharge and pure washing water reflux flushing mode, which is automatically mixed with ozone.

In the barrel washing part, the lower concave bottom of each water tank is provided with a discharge port, and the drainage is discharged through the discharge port. For pure water flushing, no special water tank is set in the rack, and the external pure water is directly connected to the flushing water pipe. The machine has 5 stainless steel water pumps (disinfection and flushing water pump, purified water disinfection and flushing water pump, pure water flushing water pump and 2 filling water pumps).

5.Automatic filling part

The washed barrel enters the filling part through conveyor. The filling part is a 2-station filling (filling half a barrel at each station), this part is composed of machine frame, water inlet pipe, filling valve, filling flow regulating valve, etc.

6. Automatic Cap unscrambler,loading and capping machine

The cap unscrambler and loading machine are mainly composed of motor rotating disc, lower cap track, cap slide, box, etc. the function of the cap unscrambler is to drive the disc to rotate through the motor, drive the barrel cap in the box - into the lower cap track, and make the barrel caps in the track face down and arranged in a specific order through a specific mechanism.

The capping machine is completed by the capping cylinder. When the water barrel reaches the capping position, the capping cylinder acts instantaneously and the capping is completed. This kind of capping has a good effect and simple structure.

7. Lamp inspection part

The power transmission chain is adopted at the lamp inspection place of the barreled water production line, and the lamp inspection box with large width and high brightness makes the lamp inspection more convenient.

8. Automatic heat shrinkable finished product transmission part

A. Stainless steel frame, adjustable feet, electrothermal shrinkage, matched with power transmission chain, uniform and beautiful shrinkage effect.

B. Electrical control part of barreled water production line:

The electrical part is composed of programmable controller, AC contractor, frequency converter, time relay, panel operation button, indicator light, etc.

C. Pneumatic control part of barreled water production line:

The pneumatic part consists of cylinder, pneumatic solenoid valve, air source processor and pneumatic control box.

Secondly, we need to know what to pay attention to before and after barreled water filling?

At present, barreled water production equipment is commonly used in the production of barreled water. At the same time, it is a widely used desalination technology in the preparation of high-purity water. It is assembled by pressure vessel, dosing metering pump and instrument. Today, I'd like to introduce the problems that should be paid attention to when using barreled water production equipment.

Before the production of barreled water production equipment, pay attention to:

1. Inject a certain amount of ozone water into the liquid cylinder of the barreled water filling machine to the position above the liquid level pipe;

2. Prepare disinfectant with required concentration according to regulations;

3. Open the valve and carefully observe whether it is opened;

4. Open the air pipeline valve. When the air source reaches about 6 atmospheres, test whether each solenoid valve and cylinder works well, whether the action is wrong or insensitive, whether the air circuit is blocked, whether the motor and bearing are lubricated, and it is strictly prohibited to run without oil. At the same time, observe whether the fasteners at each part are loose. If the above conditions occur, production cannot be carried out, production can only be carried out after troubleshooting;

5. Check whether the fault signal of barreled water production equipment is good and whether it works effectively;

6. After confirming that all conditions are good and the preparations have been completed, start the main engine, adjust the speed to the position of 120 barrels / hour and idle for 3-5 minutes. Secondly, during the production of barreled water production equipment, the barrel shall be placed on the conveyor belt when it stops according to the production speed. The operator shall patrol closely and observe the dynamics of each part to prevent accidents. If anything happens, contact the maintenance personnel in time to eliminate the faults in time.

Attention shall be paid to after the production of barreled water filling equipment:

1. Stop: press the stop button and wait for the end of the working cycle to stop automatically.

2. Power off: turn off the main power supply.

3. Gas off: cut off the air source of barreled water production equipment and discharge the residual pressure air in the system.

Maintenance of barreled water production equipment

1. Daily maintenance

It mainly focuses on cleaning, lubrication, inspection and fastening. Daily maintenance shall be carried out during and after filling according to the requirements. The routine maintenance shall be completed independently by the operator of barreled water production equipment.

2. Regular maintenance

The first level maintenance is carried out on the basis of routine maintenance. The key work is lubrication, fastening, inspection of relevant parts and cleaning. The first level maintenance is mainly guided by the mechanical team leader and completed by the mechanical operators.

The secondary maintenance mainly focuses on inspection and adjustment. Check the engine, transmission components, transmission, clutch, steering and braking components. The operator shall assist the insurance personnel to complete the secondary maintenance.

The three-level maintenance focuses on adjustment, detection, troubleshooting and balancing the wear degree of each component. The parts affecting the service performance of the equipment and the parts with faults shall be diagnosed, tested and checked, and then the necessary replacement, adjustment and troubleshooting shall be completed. Level III maintenance is required to be completed by comprehensive technical warranty personnel with the help of testing instruments and tools.

3. Seasonal maintenance

This means that the packaging equipment should focus on the detection and repair of components such as fuel and moisture system, cooling system, hydraulic system and starting system before summer and winter every year.

Out of service maintenance refers to cleaning, supporting, anti-corrosion and cosmetic work when the packaging equipment needs to be out of service for a period of time due to seasonal factors (such as winter break).

In order to ensure the smooth progress of the whole process and the production quality of barreled water, it is very necessary to maintain the barreled water production equipment.

Based on the above, NAVAN provides you with the necessary tips for correctly purchasing a quality and suitable barreled water filling line for your factory:

1. Site visit to the water production plant

Check the factory area, production capacity and other hardware facilities and qualification materials of the manufacturer; Communicate with professional technicians of the manufacturer to determine the real supply strength of the manufacturer.

2. Observe the manufacturing material of barreled water filling machine

Generally speaking, the filling machine is made of national standard SUS304 stainless steel or 316 material. The manufacturer is required to provide material proof. If the material is too thin or other cheap materials, the subsequent barreled water filling machine will be easy to corrode and difficult to clean in the long-term use.

3. Observe the appearance of the water filling equipment

Generally speaking, we mainly focus on the following points: the overall beauty of the water production equipment, the uniformity of pipeline lines, the flatness of frame welding, and the strength of stainless steel.

4. Main accessories of observation equipment

Check the production qualification of bottled water filling machine and various qualifications for configuring electrical components. All parts and accessories of high-quality filling machine have passed strict inspection standards and relevant qualification certificates, and the manufacturer will also have standard production certificates. Good filling machine parts and system are equipped with high precision, and some well-known brands are used for electrical components.

5. After sales service

The after-sales service of the bottled water filling machine with good quality is a complete system (including staff training, installation and commissioning, long-term after-sales service, etc.), and the problems of the latter machine can be solved by feedback at any time. Generally speaking, mineral water production equipment is guaranteed for one year, after-sales door-to-door, and relevant operating instructions will be informed during on-site installation.

If you want to buy equipment, you might as well take a look at NAVAN's products. NAVAN provides you with a variety of water treatment equipment such as purified water production equipment, mineral water production equipment and mountain spring water production equipment, and the manufacturing materials are made of stainless steel. For all the equipment purchased from our manufacturers, you can get perfect after-sales service, so that you have no worries.

NAVAN Industrial has invested its best resources in technical research, to design and realize innovative in PET bottle blowing, filling, capping , labeling and packaging systems which enable to respond and reach different demands and achieve new goals everyday, seizing the market's expectations in the past years.

At the same time , we also provides turn-key services for customers, from plant layout, equipment & production line setup, to operators training. We are always trying our best to meet the demands of our customers continuously and seeking for mutual development.

Today NAVAN has enhanced its existence both in domestic and global market. Thanks to its various and perfect cases, we provide our customers with dedicated and customized solutions at quick response. NAVAN machines are utilized in large and small companies all around the world. We have oversea offices located in Africa and Middle East enables us to act quickly to provide installation and aftersales services for customers over those regions.

Massive experience gained through the years of water, juice , soft drink , beer, honeys, sauces etc projects., with all the abundant experience we are able to deal with any problems related to specific customers requirements, such as daily or special products., and perfect the creation of various machine to satisfy any customer's demands.