Design And Research Of Fully Automatic Double-Box Front And Back Stacking Machine

In the modern production process of food, beer, beverage and other enterprises, the packaging, transportation and palletizing of boxes play an important role, providing core key technical services for the production, storage and logistics of products. The research and development of this project is based on market needs, and will carry out innovative research and development from the rotary conveying mechanism, lifting conveying mechanism, rotary clamping mechanism, heavy-duty mobile platform and control system to meet the palletizing and conveying needs of specific products.

 

1. Overall design plan

The fully automatic double-box front and back stacking palletizing machine uses the modular distributed mechanical design principle. Each level of the mechanism completes the partial process action. With the precision detection and control system, each box is independently detected, controlled and moved to complete all the actions of the front and back stacking palletizing, so that the box pallet group runs along the preset planning trajectory, while taking into account the removal or transfer of unqualified boxes to complete the prescribed process of box packaging palletizing.

 

2. Main process principle of the equipment

The main process principle of this equipment is intermittent sequential logic action. The process principle of this equipment can be adjusted according to the specific product size, shape and arrangement to make it more in line with actual production needs.

 

3. Equipment composition

The equipment mainly includes six parts: single-layer conveying, rotary conveying, lifting conveying, rotary clamping and other mechanisms, as well as heavy-duty mobile platforms and automatic control systems. When designing the equipment in general, it is necessary to comprehensively consider the structural selection and transmission matching, and then carry out the sub-structure design.

4. Rotating conveying mechanism

The rotating conveying mechanism is mainly composed of equipment frame, drive motor, rotating platform, conveying motor, transmission spindle, sprocket roller, reducer, double-row chain, bearing seat, detection element, etc. The rotating conveying mechanism uses the mechanical principle of planetary gear rotation to integrate the rotating mechanism with the conveying mechanism.

 

5. Lifting conveying mechanism

The lifting conveying mechanism is mainly composed of equipment frame, power cylinder, scissor lift, conveying motor, transmission spindle, sprocket roller, reducer, double-row chain, bearing seat, detection element, etc. The lifting and lifting conveying mechanism uses the principle of multi-link synchronous structure, and the power end is a single set of adjustable power cylinders, which can realize the control of large-scale lifting and lowering, with high load factor, quick installation and simple maintenance.

 

6. Rotary clamping mechanism

The rotary clamping mechanism is mainly composed of equipment base, transmission screw, lifting motor, rotating air disc, bidirectional cylinder, mechanical clamping, reducer, double-row chain, bearing seat, detection element, etc. The rotary clamping mechanism is equipped with pneumatic protection and optimization adjustment capabilities, which can not only ensure the protection of the box from falling during rotation, but also quickly switch the spacing according to the product size, so that the compatibility of the equipment is further enhanced.

 

7. Heavy-duty mobile platform

The heavy-duty mobile platform is mainly composed of equipment base, silent drag chain, active motor, planetary reduction, transmission rack, linear guide rail, reducer, double-row chain, bearing seat, detection element, etc. The heavy-duty mobile platform should be equipped with in-place protection and optimization adjustment capabilities, and can quickly edit time, speed, distance and other parameters according to product size, so that the compatibility of the equipment is further enhanced.

 

8. Automatic control system

The automatic control system adopts Profinet bus control mode, which can quickly, conveniently and safely exchange data. Compared with the previous control mode, it has greatly improved in real-time, flexibility, openness, extensibility, versatility and other aspects, reducing the management cost of the equipment.

 

9. Conclusion

The fully automatic double-box front and back stacking machine integrates multiple technologies of light industrial machinery automatic packaging, conveying, stacking, pneumatic, detection, control, etc. Drawing on the relevant technologies of traditional stacking machinery and equipment, the rotating conveying mechanism, lifting conveying mechanism, rotating clamping mechanism and heavy-load mobile platform are innovatively designed to solve the problem of double-box front and back stacking, improve the automation production efficiency, and improve the reliability of the carton stacking system.

(Cr. BREW&BEVERAGE TECHNOLOGY EQUIPMENT)